Posts Tagged ‘motorcycle repair’

Finally A New Tire On The V-Strom

Thursday, October 24th, 2024

I knew leaving on the OFMC trip this summer that as soon as I got back I would need to get a new rear tire on the V-Strom. We got back from that trip on August 1. I finally got the tire on yesterday. Yep, right away.

Tying this on was no big deal. I don’t know why I thought it would be.

Of course that means I got more miles out of the old one. Really getting my money’s worth. Really running on no tread at all. You get busy, you know, and things get put off.

I’ve still been trying to work out this issue of where to take my bikes now that Joel is no longer running his own shop and this time I figured I’d take it to One Down Four Up, a place out on West Colfax where I’ve had some work done before. They’re pretty far and not particularly convenient but what the heck. I’ve been happy with their work.

So I called a few weeks ago to see about getting it in and I asked the woman I spoke with what they suggest now that the parts store that used to be right next to them had closed. It was really convenient because you could go in and buy the tire and carry it next door and hand it to them. But not any more.

She said they suggest you get the tire at Performance Cycle and bring it in. That seemed pretty odd to me because Performance Cycle is pretty far away. Why not point me to a place on Colfax? I know there are some out there.

It was good that I wondered about that. That ticked off an idea in my head. Have they perhaps moved? Well, score one for me. They have moved, and now Performance Cycle is still not exactly close but it’s a heck of a lot closer than it was before. Also, more importantly, this makes One Down Four Up a lot closer to me, too. I may just have finally solved my problem of where to take my bikes for service.

However, that did not address the issue of how to get the tire from the store to the shop. I have never, ever had to face that issue before. I’ve always just taken the bike to the mechanic and he ordered the tire and put it on. I wasn’t crazy about picking up the tire in my car and then driving it over to the shop and leaving it there, then bringing the bike later. But then I figured it depended on whether they would be able to put the tire on while I waited. If they wouldn’t then I would need to have Judy pick me up there and bring me back later, and she could just bring the tire with her when she picked me up.

Well, they could put it on while I waited so that was out. I thought about putting the tire around my waist and riding over like that but that seemed silly. Here’s a daring thought: how about if I just tie the tire on the bike behind me?

I know that, for a lot of you who probably have done this yourselves, this is the obvious and simple approach. But remember, I’ve never had to do this before. Well it was simple, as you can see in the photo. And yeah, I didn’t get it tied on as stably as I thought, so it shifted a little in transit, but it worked fine. OK, now I know.

So when I called the shop to make an appointment they said, well, we can get you in later today or first thing tomorrow. Really? That quickly? Sounds good to me, let’s do today. And they did the job promptly, for a very reasonable price. And they were nice folks. I think I know where to take my bikes from now on.

Then just a side note. On my way home I was coming across on Belleview and saw this pick-up in the right lane with a sheet of plywood hanging out of the back of its bed bent almost to the road surface. I thought that was odd but assumed it just didn’t fit in the bed any better than that. I also noticed that the car behind this truck was giving them a lot of room.

As I pulled up alongside I could see that in fact the plywood had shifted back from the cab several feet and looked like it might slide out at any moment. I waved to get the driver’s attention and motioned urgently toward his rear. He pulled right over to see what I was telling him. I just wonder if he started out with more than one sheet of plywood, because that was all he had when I saw him.

Biker Quote for Today

We mature with damages, not with age.

How Odd To Have One Motorcycle At Home

Monday, April 29th, 2024

Look ma, no motorcycles!

Having had three motorcycles for many years it is really odd now at home with just one. I sold one–the Concours–and another, the CB750, is in the shop for some work. I have always kept the V-Strom in the garage, parked in front of my car, while the other two resided in the workshop that runs alongside the garage.

Right now the workshop is empty of bikes and, by golly, I’ve been using it as a workshop! What a concept!

I bought a new battery-powered electric lawnmower and typically I would have waited for a sunny, warm day and unpackaged it out on the driveway, but now, despite a few days of cold and snow, I just went in the workshop and took care of it there.

And I have this old, damaged chair that I have undertaken to repair and reupholster with our grandson Jack so as to give him some experience in doing things like that and also to help him understand that just because something is broken doesn’t mean you just throw it away and get a new one. We’ve been working on it out on the back porch but that’s not a wonderful place to be making a long-lasting mess. That’s the role of a workshop.

So yeah, I’ll be getting the Honda back fairly soon so it will go back in there, but I’m thinking I’ll continue to park the V-Strom in the garage and that will leave me room to work in the workshop. I like that idea.

And speaking of the Honda, I mentioned that the guys at the shop were not seeing the smoking that was the reason I took it in. I spoke with the person at the desk about the other things they say need work but I told her I’m still most concerned about the smoking. Maybe it didn’t smoke when they started it up because there was so little oil that it hadn’t seeped through. Try it again now that they added oil and ran it and now it has had a few days to sit. See if it smokes then. We’ll see.

In the meantime, I’ll have the carbs synced and they say that if they haven’t been rebuilt in the life of the bike that is probably going to be necessary, too. And that’s a six-hour job, and for all bikes older than 1999 they charge a higher hourly rate: $155 an hour. So that’s going to cost me about $1,000.

I’m glad to get the work done and I’ll pay whatever it takes but I’m still going to be looking for a new regular mechanic who doesn’t charge high rates like that. The really big question is who?

Biker Quote for Today

My happiest hours include a sunset and a motorcycle.

Dealers In The Distance

Monday, September 16th, 2019
strapping down a motorcycle

Strapping the bike down before driving to Idaho Falls.

Our experience on the recent OFMC trip where Dennis inadvertently put diesel in his Indian has led me to think about some things I hadn’t considered before. Primarily, the importance of being close to someone who can work on your motorcycle when need be.

It’s no secret that there are one heck of a lot more Hondas or Harleys on the road than there are Indians. First off, the modern-day Indians are a much newer brand than Harley, plus they cost a lot. So–so far at least–Indian is sort of a niche brand.

Thus, the economics of the situation dictate that there are a lot fewer Indian dealerships around and also not all that many independent shops with experience working on Indians. And when you paid something in the mid-20s or more for your Chieftain I’m guessing you aren’t comfortable letting just any wrench jockey tear into it.

But what do you do when you break down? In Dennis’s case, he rented a U-Haul truck and we loaded the bike in and drove more than 200 miles out of our way to get to the nearest dealer. That will disrupt your trip in a hurry.

If it had been Bill, on the other hand, who rides a Harley, we would only have needed to get the bike another 40 miles or so in the direction we were heading to find a Harley shop. Same thing for me on my Suzuki V-Strom. And there are plenty of all-makes shops that would have been fully competent to work on either of our bikes. Perhaps they would also have been fully competent to work on Dennis’s bike but as I say, he was not particularly willing to take that chance.

So obviously, if you’re like Dennis and you ride a bike where repair options are sparse you are going to make an extra careful point to be sure the bike is in top condition before you take off on a trip like this. But Dennis didn’t break down; he made a mistake at the pumps and grabbed the wrong pump.

I’m sure this is not an irrelevant issue for some people when they’re deciding which bike to buy. And it has to be a chicken and egg thing: how do you get the sales without the dealer networks, but how do you support the dealer networks before you have the sales? I guess in this case it helps to be a big corporation like Polaris that can afford to subsidize the new brand for awhile from sales of the established brand. But even they don’t have infinite resources.

I guess I’ll stick with my Honda, Kawasaki, and Suzuki bikes. There are a lot of them out there.

Meanwhile, I want to note that as I prepped to write this piece I googled Honda, Harley, and Indian dealerships in Colorado and was amazed–as I periodically am–at how many shops come and go. And then there are those who change their names. I try to keep my “Colorado Motorcycle Dealers and Repair Shops” page reasonably current but this is an ever-changing target. I ended up adding about eight new shops and revising the name on two. About once a year I try to go through and click each link to see who is no longer in business, and there are always a bunch of those. Ah, the joys of running a website.

Biker Quote for Today

Reasons not to date a motorcyclist: We never ask for directions. Getting lost is usually the point on a motorcycle.

A Buddy Named Jeff

Monday, November 16th, 2015
The spring on a side-stand.

It took Jeff about a minute to whip this baby out.

Is there some kind of law that if you rent V-Stroms you have to have a buddy named Jeff who is big into motorcycle mechanics and can fix just about anything on the spot? My experience would suggest that.

I know two guys who either do or have rented V-Stroms and both have that very particular Jeff. Kevin rented bikes, mostly V-Stroms, out of Gunnison for a number of years through his company, Colorado Mountain Moto. Ron still rents V-Stroms but also other bikes now through his company, Western Dual Sport Motorcycle Adventures.

I went on a 10-day ride this summer with Kevin and–you knew this was coming–his buddy Jeff. Jeff works as a motorcycle mechanic, which is a good thing because he rides a couple Moto Guzzis. From what I understand, Guzzis are “quirky” and if you’re going to ride them you’d better be able to work on them any time you need to.

Jeff needed to. And he did. And he had everything he needed to do whatever was needed. We ended up at his place outside of Boise later in the week and then we really got to see how into this he is. Besides a garage full of bikes and parts, he built his own very large shop that is full of more bikes that he is in the process of restoring. And any tool you might need was right there at hand.

Then more recently I was up in Boulder with Ron with the intent of replacing my worn out valve stem on my Honda. And where did we go to do this? To Ron’s friend Jeff’s house. Ron actually owns this tire changing machine but he keeps it at Jeff’s because Jeff gets a lot of use for it and Ron really doesn’t have a place for it at home.

Jeff is not a professional mechanic but he does race bikes and gets very much into working on them. While Ron and I were figuring we’d need to take the wheel off the bike and use the machine to break the bead so as to get to the valve stem, Jeff pulled out this handy little portable bead breaker and they were able to replace the valve stem in less than 10 minutes without taking the wheel off the bike.

But then the really amazing thing happened.

Ron and I were getting ready to leave and I got on the bike, kicked the side-stand up, and fired her up. Just then Jeff called out urgently to warn me that my side-stand was down. Funny, I thought for sure I had just put that up. So I nudged it up with my foot and it just swung freely. It wouldn’t stay up. There was definitely a problem of some kind.

I killed the bike, kicked the stand back out to hold the bike up, and got off. It didn’t take long to find the problem: the spring that holds the stand up out of the way was broken. One of the hooked ends had snapped off and it was just dangling from the other. This bike is a 1981 model so after 34 years the spring just gave out. And it gave out right here, at Jeff’s, of all places.

What happened? Jeff went rummaging through a drawer and in just a few seconds pulled out an identical spring that fit perfectly. He just happened to have it on hand and knew right where it was. It took longer for Ron and me to get the thing on than it took Jeff to find it. And there I was, all patched up, just that quickly.

I tell you what, I don’t care if you rent V-Stroms or not, everybody should have a buddy named Jeff.

Biker Quote for Today

Honda 919s are as reliable as an anvil, albeit faster. — Ray Nierlich

Resolving the V-Strom Handlebar Problem

Monday, May 19th, 2014
V-Strom handlebars

This diagram will help you understand this procedure.

When I went to work on it Saturday morning I was surprised how quickly and easily I resolved the various issues with replacing the handlebar end weight that got busted off when the bike fell over a couple weeks ago. Here’s how it went.

First I had to figure out how to put the whole assembly back in and have it stay. I had speculated that the nut on the very end (#9 in that diagram above) must screw into something inside the bar. Nope. I shone a flashlight up in there and there was nothing at all. Then it dawned on me: That rubber stopper (#8) is sandwiched between the nut and that washer (#7). Put the whole thing together but don’t tighten it down too much, slip the whole assembly inside the bar, and then tighten the screw such that it compresses the stopper, making it expand outward until it forms a seal with the inside of the bar. Presto! Solid and secure.

Then I turned to the other problem: how to get the broken bolt out of the damaged side.

Looking at the assembly from the undamaged side, I could see that flush with the broken end of the bolt was the rubber insert (#5). Maybe I could just grab that with some pliers and pull it out and that would make it easy to grasp the broken bolt.

I first used some needle-nose pliers to grip it and pull. It seemed to be coming but when I released it it drew back in almost completely. Almost. I worked at it on the other side and once again it came out and stayed out just the barest amount. Going back and forth I got it out enough that I was able to grab it with some regular pliers and then I really went to work on it. I got a bit more out on one side, then a bit more on the other, until the whole thing slipped out. Then it was easy to grip and twist the bolt and as soon as the pressure was reduced on the rubber stopper that whole assembly slid right out.

I then had an issue removing the broken bolt from that thin metal sleeve (#6). At the outside end it was right where the bolt broke, and it got damaged, too. Ideally I would have gotten a new sleeve, but I didn’t have one and wanted to get this resolved now, not later. I stuck the thing–with the bolt still in it–in the vise and did my best to bring it back close to round so the bolt could slide out. That worked.

Then putting the whole assembly back together with the new bolt was troublesome, too, because of the misshapen tube. I worked on it some more with the vise and got it reasonably OK, and then tapped the end of the bolt to get it to go through. Some more shaping in the vise and it seemed acceptably good. It went together and slipped into the bar.

The next issue was that the handguard had ripped off when all this happened, and the inside end of the guard that used to have a hole through the plastic/rubber/whatever now was an open notch. But the bottom side was designed as an open notch and the outer connector was, too. I figured that in all three cases if I could just get that bolt to cover and grip a piece of the guard it should hold sufficiently well. It did. More success.

Then finally, with the handguard in the position it naturally fell into, the little throttle lock I use no longer cleared the guard. I experimented with twisting it into less natural positions and found one where there was no interference. I tightened the bolts securely at that point.

And the job was done. Now all that remained was to take the bike out for a test ride. I know, this is one of those “it’s a dirty job but someone has to do it” kind of things, but hey, I’m up to the task. And I’m not one to leave a job uncompleted. So yeah, if you saw someone out of a blue V-Strom Saturday it might have been me.

Biker Quote for Today

My favorite ride is the one I’m about to start!

Motorcycle Repair: Making Easy Jobs Harder

Monday, May 12th, 2014
The broken parts

Right after the fall, the busted end, the hand guard, and the end weight: conspicuously, no spacer.

OK, this should have been easy but you know what they say, “When all else fails, read the instructions.” In my case I guess I should have done some research before picking up the tools.

I mentioned earlier that my V-Strom fell over and busted off the end weight that dampens handlebar vibration. What I guess I should have done was to go to the Stromtrooper forum first before fooling around with things.

I couldn’t get the broken bolt out so I removed it from the other side so I could take it over to Fay Myers and see about replacement parts. I had checked online parts places and could tell they didn’t have what I needed. The stock bolt is shorter than the one you need if you have the hand protectors, which I do. Plus, when I pulled the other one off I found that there was a spacer that apparently got lost in the confusion, so I needed that as well.

I worked with Barry at Fay Myers and he was terrifically helpful but ultimately unsuccessful in tracking down what I needed. He even emailed Suzuki asking about the parts and they said they aren’t sold separately. What should have been a five dollar repair was starting to look like a sixty dollar replace-the-whole-thing-because-you-need-one-small-part affair. Don’t you hate that kind of thing?

So I turned to Stromtroopers. Quickly and easily I found someone asking the exact same question and the answer was simple: My V-Strom is a DL650; if you buy the bolt for the DL1000 V-Strom, that’s the size you need, 6mm by 140mm. Plus, as I was looking at the schematic I saw that the DL1000 also uses the spacer I needed. Problem solved. I order one space but two bolts because I suspect this could happen again, though next time I’ll know to pick up the spacer. That thing doesn’t break.

Only the problem is not solved. I tried to put the good side back together and can’t get it to work. I unscrewed the bolt and the whole assembly pulled out, but now when I reinsert it there doesn’t seem to be anything for it to attach to. Examining it closely I found that the end piece is an open nut that I postulated must screw into something inside the handlebar and then you screw the 140mm bolt into the other side. I was going to shine a flashlight in there but checking on Stromtroopers I find that that’s exactly the case. And of course, they warn you about just this problem. Which only does you some good if you read the warning before you operate.

So I haven’t gotten back to it to see if I can get it to happen. And I still haven’t figured out how to get the broken bolt out. What protrudes is too short to get a grip on with vise-grips so I’m going to have to try something else. But at least I’ve got the parts on order.

Biker Quote for Today

“I’m always amazed at how smoothly a bike can idle while lying on it’s side.” Feo y Gordo

A Good Spot For A Motorcycle Repair Shop?

Monday, December 10th, 2012
Possible Motorcycle Service Location

If you want to start a motorcycle repair operation, this space right next to Susie's could be the perfect spot.

On the very off chance that you are looking to set up a motorcycle service shop and are looking for the right location, here’s a possibility.

I got an email recently from Joe Dunn, of CRESCO Properties, Inc., saying he has “about 3200 SF 5 bay repair shop for lease at 17981 W. Colfax Avenue in Golden, CO directly east of Susie’s Bar And Grill. Might be a natural for someone looking to relocate a shop since Susie’s is motorcycle friendly.”

Then in a follow-up email when I requested a photo, Joe said, “Looks like it would be perfect for motorcycle repair, and customers can get lunch and a brew while they wait. Rent for 3,163 SF is $2800 per month including taxes. Maybe one or more of your readers is looking to relocate their business.”

Now, there’s no finder’s fee or anything involved here; I have nothing to gain. But I thought I’d pass this along just in case someone out there is looking for exactly this sort of thing. FWIW. You can reach Joe at c.properties@comcast.net.

Recent from National Motorcycle Examiner
Butler Maps goes east to the Ozarks

Biker Quote for Today

And the Moto Gods said “Let there be tinkering.” And the people said “yes we will tinker, and we will buy parts, and we will clean old parts, until such time that old parts and new parts become one, and she rumbles forth anew. Yea, I will tinker.”

Do Your Own Motorcycle Repairs Without Voiding Your Warranty

Sunday, August 5th, 2012

The following is a guest post provided by ProTool Warehouse.

Man working on motorcycle. Image Source: http://images.wisegeek.com/man-working-on-motorcycle.jpg

Man working on motorcycle. Image Source: http://images.wisegeek.com/man-working-on-motorcycle.jpg

Due to misleading claims made by motorcycle manufactures/distributors regarding warranty fulfillment requirements, you may be wondering if it is possible for you to do your own motorcycle repairs without voiding your warranty. Contrary to popular misconception, you are allowed to perform repairs using your own equipment and aftermarket parts, without having to worry about violating your manufacturer’s warranty.

The Magnuson-Moss Warranty Act of 1975

Almost 4 decades ago, the U.S. Government enacted a warranty-governing statute, sponsored by Sen. Warren Magnuson and U.S. Representative John Moss, known as the Magnuson-Moss Warranty Act. The “Tie-In Sales” provision within this act actually declares it illegal for a dealership or manufacturer to imply that a warranty will be voided if repairs are performed independently or with the use of aftermarket parts. In other words, a manufacturer is not allowed to require a consumer to purchase a part/service from a specific company in order for their warranty to remain valid, as this would create a conflict of interest in which manufacturers could force artificial monopolization by coercing people to buy from them only.

Federal Trade Commission Legislation

Furthermore, the FTC (Federal Trade Commission) reiterates the provisions of the Magnuson-Moss Act in an online report entitled “Auto Warranties, Routine Maintenance, and Repairs: Is Using the Dealer a Must?” which can be found on the FTC official website. In summary, the report states that you are not obligated to purchase your parts or repairs from the dealer whom you bought your motorcycle from, and that any dealer who tells you this is in direct violation of U.S. statutes.

Other Reasons to Repair Your Own Motorcycle

Now that you know your warranty won’t be voided if you decide to repair your motorcycle independently, consider the advantages of doing so:

Conducting your own motorcycle repairs will let you save money in two ways – you’ll be purchasing the necessary parts directly (instead of through a dealership/repair shop), and you won’t be paying for the labor involved. You’ll also gain knowledge about how your bike works, so if you ever need to perform emergency repairs in the future, you’ll be well prepared to do so. Also, once you’ve become knowledgeable about the mechanics of your motorcycle, the saying “if you want something done right, do it yourself” holds true, as you can be sure that repairs are performed to your specifications. If you’re going to be working on your bike independently, you may want to begin comparing specialty tool sets to ensure you’re equipped with the necessary hardware.