Archive for the ‘motorcycle problems’ Category

The Christmas Eve Ride That Wasn’t

Monday, December 28th, 2020
motorcycle drain plugs

The bolt on the right is a drain plug and the left is the filter. They really shouldn’t have been this oily.

December 24 was very warm and the ice had finally melted off our street so I wanted to take the Kawi for a spin. I geared up, rolled the bike out and started it, and when it was warmed up I got on and headed out.

I got about 10 feet out of our driveway. Then the engine died. I started it again and tried to move forward and it died again. I tried a number of times. Finally I rolled it backward to where I could go forward into the driveway, revved it up, and managed to get right back where I had started from a few minutes earlier. What the heck is the matter?

dirty ear plug

What’s that funny red thing over there? Oh, an ear plug that fell down on the engine who knows when.

I’ve been riding this bike for 21 years now and I’ve got experience with it. This seemed similar to something I had encountered a long time ago. You have to understand the Reserve lever on this bike. It has three positions: On, Reserve, and Prime. Normally you run on On, flip to Reserve when necessary, and I have never really known what you would use Prime for. But I know what happens if you move that lever to Prime. It drips gas into the cylinder and if the bike is not running it will continue to drip and that gas will seep past the valves into the oil pan. Motorcycles do not run well when you have gas mixed with the oil.

Yes I know that from experience. And this seemed to be acting very much the same way it did when I inadvertently left the lever in the Prime position. So how to confirm this diagnosis? Change the oil. That’s a major pain on this bike because you have to remove some of the bodywork to do it. Guess how I spent a big chunk of my day on December 24.

Of course it wasn’t all that straightforward. Things have to go wrong, don’t they.

I had wondered since I had the bike in for a tune-up whether my mechanic had put too much oil in. Looking at the sight glass all I had ever been able to see was black. The Concours is supposed to take a little less than one gallon of oil so I knew if what I drained out was too much to fit into a gallon jug that there was an issue. But that could happen either from over-filling or gas dripping in with the oil. Not sure which it was but I definitely couldn’t get it all into a one-gallon jug. And once it was drained I could see into the sight glass–it was no longer just black.

motorcycle bodywork panel

All this crud was stuck on the under panel, I assume because it had too much oil and was throwing it off.

So I put new oil in, checking repeatedly as I poured to see when the sight glass showed it was enough. But I must not have looked soon enough; it always looked the same and I kept pouring oil in. When I concluded this had to be too much I looked hard at the sight glass and concluded that it was full of clear, clean oil. I had put too much in.

I needed to drain some out, but I didn’t want to drain it all and I didn’t have anything clean of the right size to catch it all. So I got a glass jar and tried to drain some into the jar without spilling a whole bunch. I was not successful. It didn’t all pour out but I had really big mess on my hands. Things have to go wrong, don’t they?

At this point I was sure I had drained enough but the sight glass still showed full. So I started the bike and ran it for about 30 seconds and then let it settle. Hallelujah, it was right where it needed to be, and I could clearly see the oil level.

Then I cleaned up this entire mess. Finally I started the bike. It started and ran beautifully. I got on and eased out of the driveway. It ran beautifully. I went just around the block and it ran great so I parked it. That’s all the riding I did that day.

So I guess I must have screwed up. I knew the bike was nearing Reserve last time I rode it so I must have turned that lever the wrong way. And while I already knew what happens when you do that, I’ve just had my memory refreshed.

Biker Quote for Today

You know you’re a biker if you have a heater in your garage so you can work on your bike(s) when it’s cold.

Running Out Of Gas–Sort Of

Thursday, August 20th, 2020
Honda reserve lever

Flipping this petcock was supposed to provide me with fuel. It didn’t.

I knew I was running low on gas the morning I set out with the RMMRC on a ride over Guanella Pass. That was not a problem. We planned to gas up in Morrison and I was on the Honda, and had not yet gone to Reserve. I had plenty of gas to get that far, although I fully expected to need to switch to Reserve before I got there.

As expected, about the time we crossed Broadway on Belleview the bike sputtered a bit and I turned the petcock. But it didn’t seem to make any difference. I struggled along maybe another mile and then the bike just died.

The first thing I did was to remove the gas cap and look inside. There was definitely still gas in there, though not a whole lot. I checked the petcock position and, as expected, it was on Reserve. It wouldn’t start in that position so I moved it back to On. It still wouldn’t start. Back to Reserve and still no dice.

Roy and Charley had come back to check on me and Roy had me try a few things. No dice. Roy, however, is one of those totally prepared guys and he pulled out a bottle that he carries all the time, containing half a gallon of gas. I poured it in, tried the starter a few times, and sure enough it finally fired up and kept running.

OK, what’s the deal here? They told me to go ahead and they would ride behind me just to be sure.

On my way out to Morrison I wondered about it. Had I only partially filled the tank last time I got gas? This bike usually needs to go to Reserve at about 180 miles and it had done so this time at 185. I have run out before when I have forgotten to move the petcock back to On, and if I had not filled it all the way it could have run dry at 185. But it definitely was not already on Reserve. ???

So at Morrison I filled the tank and guess what: This tank holds 5-1/2 gallons. Roy had given me half a gallon and then we had ridden about 10-15 miles. The tank reached full after only 4.07 gallons. That math does not add up.

I filled the tank there at Morrison and then we rode a bit more than 100 additional miles that day and all went just fine. But now I need to figure out what the situation is. It appears to be a blockage of some kind in the fuel line but how to confirm this?

I figure the first thing to do is simply to switch to Reserve with plenty of gas in the tank and see if it runs. That way I know I won’t be stranded out somewhere because I can just flip back to On. But what if that doesn’t do it?

I have wondered for a long time about how the Reserve setting functions physically. The tank straddles the frame so does one side (Reserve) stay full as the other side empties? With intakes on both sides? Or, I have wondered, is it all one feed with an intake at one elevation, with flipping the petcock simply lowering the intake?

OK, so I got answers. There are two intakes, side by side, at different levels. So even if I switch to Reserve, if there is enough gas in the tank it is going to be fed via the primary intake.

While I tend to have a mechanical aptitude, I’m not this much of a motorcycle mechanic, so this means it is time to call Joel, my mechanic.

Biker Quote for Today

Top 10 signs that a computer is owned by a Harley rider: 05. — The mouse is referred to as “the rat.”

Dealers Sometimes Will Work On Older Bikes

Thursday, January 16th, 2020
Concours with mountains behind

The Kawi out on the plains.

As I explained in my last post, my Concours needed some brake work. Dealers generally don’t like working on older bikes but I decided to ask Vickery for some assistance. Here’s what happened.

I explained to the guy at the service desk that I had bought the bike from them but they had fired me as a customer 10 years ago. Now I was just asking their assistance in getting a screw out of the plate covering the brake fluid reservoir. Could they at least do that for me? While I was making this appeal, a second guy stood and observed. This other guy turned out to be Randy, the service manager. He came out to look at the bike and called out an older mechanic, presumably because this guy had experience working on this older bike.

They assessed the situation and said they could try bleeding the brakes for me and would drill out the bad screw. They also said the front brake pads were nearly shot and should be replaced, which they would be happy to do.

I was surprised they would take the bike in but happily called Judy to come get me.

Shortly before closing time that day they called to say the bike was ready to be picked up. I said thanks, I’ll come by tomorrow.

The next morning I went over and Randy pulled out his phone to show me a photo he had taken. They had removed the plate from the reservoir and the photo showed a whole bunch of sludge that had formed over many years and which was blocking the ports on the reservoir, thus the bad brake performance.

The sludge had been cleaned out and the brake lines flushed, plus new brake pads had been put on. The brakes were working great again. I was good to go.

I told Randy I truly appreciated their working on my bike, and that they had fired me as a customer long ago, and yet they had done this work. Randy explained that the big problem for them is that at times people bring machines in for work and the mechanics find much bigger problems, such that the owners then decide they don’t want to spend the money and they abandon the vehicle without paying for the work already done.

The key, he explained, for them to agree to do simple maintenance work on an older bike such as mine, was to bring the bike in and let them look it over. If the bike is sound and if it’s just simple maintenance they will do the work, IF. The big if. If they have a mechanic–like that grey-haired guy–with experience with the older bike. Their younger mechanics have never worked on, say, a 1999 Kawasaki Concours, and they are reluctant to have one of them touch it. But if they have the guy, they’ll work on the bike.

I also got the impression that it is Randy who would need to look at the bike and make the decision, not the guy behind the counter. Those guys, it seems, are pretty much told to say no to any such request.

So I was thrilled. The Connie is long overdue for a basic tune-up and while that would be something Joel could do I’d much rather just drop the bike at Vickery. Thank you Randy, you haven’t seen the last of me.

Biker Quote for Today

You know you’re a biker if you see no use in going to a bar without bikes in front.

Finding Service For An Older Bike

Monday, January 13th, 2020
motorcycle on Loveland Pass

The Connie on Loveland Pass.

The front brakes on my 1999 Concours were squishy and the brake fluid level seemed low. I could add fluid but if it got low again that would indicate a fuel-line leak. That’s beyond my ability to deal with.

Normally I would just have taken the bike over to Joel at Mountain Thunder Motorsports but these are not normal times for Joel. His landlord had raised his rent a huge amount and rather than pay it Joel had closed up shop and is now working out of his home. Unfortunately, his home is somewhere up in the hills. If he’s going to work on my bike it will mean he drives down with a trailer, loads it up, drives home and works on it, then drives it back down. That’s a lot of effort for what might just be low brake fluid.

So I called Vickery, where I bought the bike new in 1999. I used to take it to Vickery for service but about 10 years ago they fired me as a customer because dealerships don’t like to work on older bikes. That’s how I ended up working with Joel. I had also been fired as a customer by Aurora Honda some years before that with my CB750, for the same reason.

It seemed to me that Vickery ought to be willing to just do some simple maintenance, even on an older bike. No harm in asking.

I called the service department and explained the situation and asked if they would be willing to at least do this simple job. The answer was no. I then asked what sort of brake fluid the bike would use, because I have read many times how you should not mix different types of brake fluids. I figured I could at least top it off myself and then if it got low again that would mean a bigger problem and I could call Joel.

The guy at the service counter told me what fluid it needed and I went over to Vickery to buy some. Back at home I tried to remove the top plate on the reservoir but for the life of me I could not get one of the screws out. The other came out easily but all the bad one did was start stripping. Now what do I do?

It was a nice day and I was determined to ride the Kawi that day so I geared up and headed out, with no destination in mind. Before I got out of the neighborhood I decided to ride to Vickery. At the very least perhaps they would help me get that screw out. Refusing that, I felt, would be terrible customer relations, but I wasn’t especially optimistic. If they wouldn’t even do that for me, I had located an independent shop over near where Joel used to be and I figured I could drop by there and see if they would help me.

What happened then is interesting and I’ll fill you in on Thursday.

Biker Quote for Today

Why bikes are better than women: Motorcycles only need their fluids changed every 2,000 miles.

Big Mistake At The Pumps

Monday, July 29th, 2019
red diesel at an Indian dealership

Take a good look at this photo. It tells the whole story.

“We’ve got a diesel truck running out there.”

Those are not the words you generally want to hear about your motorcycle. Dennis was ecstatic.

We’ll start at the beginning.

We stopped for gas in Livingston, Montana, at a big station where the pumps in front were all busy. So we went around back and filled up. Then we headed west on I-90, destination Missoula. But right from the start Dennis could tell the big Indian wasn’t running properly. Bill, just behind Dennis, smelled something that puzzled him.

After about 60 miles Dennis decided to pull off at another station. He figured he had gotten some bad gas and that adding some good gas would dilute the bad. But after he filled the tank the bike would not start at all. It wouldn’t even turn over.

Maybe that bad gas had fouled the plugs. He didn’t have the tools to pull the plugs so Bill gave him a ride to the nearest town where he bought tools. Pulling the first plug it looked just fine. Now he was truly stumped.

Checking online Dennis found that the nearest Indian dealer was in Idaho Falls, about 235 miles away. The towing company he reached said that would cost $900. A U-Haul truck, 25 miles away, would cost $260, plus he would have to buy tie-downs. A no-brainer. Bill took him to Whitehall to get the truck and we returned to the station that was now becoming a second home to us.

Now, how do you roll a non-running 800-pound motorcycle up a steep ramp into a truck? When we first got to this station there were several burly young guys around who we sorely needed. None now. We finally recruited a couple older guys who seemed kind of iffy but you take what you can get. Miraculously we were successful. Tie it down securely and off we go.

The dealership was closed by the time we got there and there were supposedly zero motel rooms available in town. Dang. However, luck was with us and we found one small, older place that had a room for us. Big sigh.

Dennis was over to the dealership before they opened in the morning and immediately got the bike checked in for work. Then we walked a few blocks for breakfast. Returning after breakfast, Dennis asked at the counter about his bike. “The dead one?” the guy asked. He turned and carried over that vial you see in the picture. It had come out of Dennis’s tank and it was red diesel. How the heck did that happen? Was the gas station accidentally dispensing diesel from a gas pump, wreaking havoc with who knows how many vehicles?

More importantly (for Dennis) was what damage might have been done. Worst case scenario is that the pistons might have seized up. Nothing to do but clean it out and see if the bike will run. This will take an hour or two.

Meanwhile Dennis pulled out his gas receipt and it said right there, “red diesel.” He was the one who made a mistake. How?

Looking at the pumps he had seen a couple with green handles and he knew that was diesel. The other handle was red. Now here’s the thing: in Colorado for the most part, red is the color for gasoline. But in the more rural areas in a place like Montana, green means regular diesel, red means red diesel, and black is the color for gas. When I filled my tank I looked at the labels on the pump. Dennis only looked at the color of the handles.

So by the way, what the heck is red diesel? Red diesel is for farm implements and construction equipment that does not use the highways. Because they don’t use the highways they are exempted from the taxes that pay for the highways. Regular diesel has a red dye added. If your semi is stopped and they find red diesel in your tank you are in trouble.

With the dire possibilities in that worst case scenario you can now see why, when the mechanic came out and said, “We’ve got a diesel truck running out there,” that Dennis was ecstatic. His motor was not destroyed, and it was running so we could actually get back on the road.

Be aware, they told him, it may smoke for awhile.

Biker Quote for Today

Why Motorcycles are Better than Men: If your motorcycle smokes, you can do something about it.

Just A Little Further

Monday, July 16th, 2018
Kawasaki console

I was looking at the console on my Kawi a lot on this ride.

Forty miles out of town and there’s some green fluid dripping. Oh, no! There’s no mistaking coolant, and on a day with temperatures in the 90s this could be seriously bad.

I had been up to Loveland to demo ride some BMW motorcycles, one of which, the R1200RT, I loved. Now headed home to Denver I stopped in Berthoud to visit their museum and see the current exhibit on Floyd Clymer, the renowned racer and publisher of motorcycle repair manuals. Floyd was a local boy who made good. Ready to leave, I was getting back on the bike, my ’99 Kawasaki Concours.

I’d caught just a whiff of the coolant earlier but didn’t think anything of it. I figured somebody else must be leaking fluid; it never occurred to me that it might be coming from my bike. Now that steady drip, drip, drip had my total attention.

What to do? Did I dare to ride it? And how could my Kawi be giving me trouble? It’s the bike that had always been 100 percent reliable, unlike my 38-year-old Honda that knows it’s 38 years old.

I decided to chance it, with my eye glued to the temperature gauge and ready to shut it off immediately if the needle started to enter the danger zone. With luck, running the bike at highway speeds would keep everything cool and the drip would abate. But if I got into the heart of Denver and hit a traffic jam there could be trouble. I’d have to play it by ear.

I pulled away and headed down the road and everything was fine. The needle stayed well on the cool side. I stayed in the right-hand lane, took it easy, and checked the gauge about every 30 seconds all the way to Denver. Coming through downtown on the highway the traffic flowed smoothly and things looked good.

Santa Fe Drive would be the next hazard. It’s a major road with only a few stoplights, but could I get through them all on the green? And what would that needle do if I did get stopped?

One by one I made it until I reached the last light I had to go through. It turned red. It seemed like it was red for a long time. And the needle started climbing. And climbing. “Oh, please let me just get to Joel’s shop. I’m only two miles away now.”

Finally the green and I was moving again. The needle didn’t drop but at least it stopped climbing. Joel was out front as I pulled in, turned the key, and got off.

“Joel, I’ve got a problem!”

No need for a big explanation; the drip told the whole story. A problem with an O-ring, Joel told me. He’d have it fixed that day, and once again I got lucky. In four days I was headed for Sturgis on that bike. If that O-ring had failed four days later . . .

Biker Quote for Today

Live life to the fullest. Forget drama, depression, and all that kinda crap. Be a happy person now!! Go for a ride!!!

Examiner Resurrection: Biker Brotherhood: A Tale Of Two Breakdowns

Thursday, May 17th, 2018
working on a motorcycle

Motorcycle maintenance doesn’t always prevent breakdowns.

Biker Brotherhood: A Tale Of Two Breakdowns

My old 1980 Honda CB750 Custom gave me trouble the other day. Twice. And others bikers came to my aid. Twice. Thanks guys. Stopping and helping another biker is a time-honored tradition and it’s one of those things that makes our group special.

Starting out from home, I had only gone about a mile and she died. I knew I had switched to reserve near the end of my ride a couple days ago, but that should have meant I had plenty of gas to get to a station. But “ought to” and “should have” are meaningless in the face of reality.

Happily, as I rolled the bike onto the sidewalk to get it out of the busy intersection where it had chosen to die, another rider came along and asked if everything was OK. No, it was not OK. So Roger gave me a ride to my house to get a can of gas and then stuck around to see if that would do the job.

It didn’t. I poured the gas in, turned the key, and thumbed the starter and while it turned over just fine, that was all. The only other thing I could think of that might be a problem was the fusible link. This part of my electrical system requires removal of the seat to get to, which is not an easy proposition on this CB, so I only do it when I need to. I figured I needed to.

Roger stuck around meanwhile, and when I got to the link it was fine. So now what? As I put it all back together and put the seat back on Roger was fiddling with the gas line down under the tank. He called my attention to a translucent portion of the line, and how when he nudged it with his finger a bit more gas moved into the line. He did that several times and each time more gas filled the line until it was full.

“Try it now,” he suggested. I turned the key and pushed the starter and it fired right up. Wahoo! I would never have thought to look at that, and Roger swore he’s no mechanic but was just following intuition. Only once I was up and running again did he depart, having done a very good deed for a total stranger.

Problem No. 2
So I filled up and headed off to Loveland, where I was going to test ride some Triumphs. I’ll be telling you all about that soon but suffice it to say for now that I loved the Bonnevilles!

I headed back to Denver and thought the bike might not be running quite right about the time I got back into the metro area. It was rush hour and I was going south on I-25 right through the heart of town, so it was slow going. I was in the far-left lane right at the 8th Avenue exit when the bike just died. We were moving slowly so I coasted only about 10 feet before I came to a stop. Fortunately, there was a spot just 10 feet ahead of me where the concrete barrier dividing north- and southbound traffic separated, creating a space just big enough for two motorcycles to tuck safely out of the way. I rolled up into that space.

Clearly I wasn’t going anywhere any time soon on my own. I was stuck in the middle of the interstate with traffic not about to subside. Within just a couple minutes, however, a guy on a Kawasaki, whose name I did not get, pulled into the space (that’s how I know there was room for two bikes) and asked if I needed help.

Yes, I certainly did, could I use his cell phone to call for assistance. I made the call and also called my wife to tell her I wouldn’t be meeting her as planned. And then the Kawi guy took off, having done his good deed for the day. Thank you, thank you, thank you.

Long story short (and leaving out some interesting details), I was rescued and hauled off to the shop. There my bike remains as I wait to get the word on what caused the problems.

Bikers helping bikers
I have to say that this practice of bikers helping bikers is a very special thing. I know it arose out of the vagaries of undependable machinery in the early days but that it continues today, when bikes are much more dependable, is a testament to how people really can get along if they choose to.

We may not share political opinions and may have a lot of different ideas about a lot of things, but when you see someone stopped by the side of road you don’t ask who they voted for. You ask if they need help. And if they do, you provide whatever you can. What a wonderful thing it could be if we incorporated this attitude into the other parts of our lives.

Biker Quote for Today

When I hit the open road the ride becomes meditation, the sound of my pipes become music, the rolling through turns becomes a dance, and riding becomes a celebration of freedom!

Running Out Of Gas

Thursday, October 5th, 2017
motorcycle by highway

Stopping beside the road is not always your desire.

I read an article some while ago that said, “Nobody runs out of gas any more, not with dash lights and other geegaws reminding you to stop and fill up.” Obviously, they weren’t talking about motorcycles.

Most motorcycles don’t even have gas gauges. What they do have is a petcock that you turn to Reserve when the bike starts to sputter. Then you know you had better find a gas station fairly soon. Presumably you know how much fuel your reserve holds, you know how many miles you get to a gallon, and that tells you approximately how far you can get on what you’ve got left.

My Kawasaki Concours does have a gas gauge, but it’s in a minority. And even that is only a half-way measure because it still has reserve and once you flip that petcock the gauge just registers Empty and you’re judging your range as you would on any other bike.

I have run out of gas. More than once, on both the Honda and the Kawi. And you’ll rarely meet a rider who hasn’t also run out, at least on occasion.

Now, riding with the OFMC I have never run out, for the simple reason that all my bikes have bigger gas tanks than any of the other guys’ bikes. They need to gas up long before I do so as long as I do the same I’m golden. And I carry a long plastic surgical tube so that if need be we can siphon gas from my tank to one of theirs, though that has never been necessary.

That fact is largely due to John’s experience on one of our early trips. He and Bill and I were blasting north through Wyoming on I-25, heading for Deadwood, SD, and I was in the lead. I noticed they had dropped back so I slowed down and after awhile I pulled over. The customary thing in this situation is to wait, with the assumption that they’ll be along soon. If they don’t come along soon you head back to see what the hold-up is.

So I sat there a while, too long, and turned back. I hadn’t gone far and there they were, going the direction I was now coming from, so I turned around again. We all pulled off and they filled me in.

John had run out of gas and hadn’t thought to flip to reserve, so he coasted to a stop. Bill pulled over to offer aid. They quickly deduced the problem, but even after John switched to reserve the bike wouldn’t start because the fuel line had been drained dry and he couldn’t get any gas to the carburetor. Most motorcycles don’t have fuel pumps, it’s simply a gravity flow system.

So they tried jump starting. We were on flat land and Bill pushed and pushed and pushed while John tried to get the thing going. Finally, about the time Bill was ready to die from his work-out the bike did start, and after he trudged his way back to his own bike they were finally on their way again.

Ever since then John is a total fanatic about getting gas long before he even reaches reserve. He also instructed his son, Johnathon, in this approach so a few years later, on another trip, when the bike Johnathon was on started sputtering he had no idea what was happening because he had never gone to reserve before.

Me, I hit reserve regularly. The only problem is when you forget to switch the petcock back to the regular tank when you gas up. Then, if you’re not paying attention to how many miles you’ve ridden, when the bike starts to sputter, guess what? You’re out of gas. Trust me on this, I know.

Biker Quote for Today

You’re a biker wannabe if you spend more time shining your bike than riding it.