Passes & Canyons Blog

Once again I can connect my battery to the trickle charger and my electric vest to the battery.

I mentioned last time how when I went to plug in my electric vest there was nowhere for me to plug it into. Removing the seat on this 1980 Honda CB750 Custom is enough of a pain that I didn’t get to that right away but I did turn my attention in that direction over the weekend.

Removing the seat would theoretically be easy but in practice it is anything but. The seat has a tongue that you insert into the compartment for it just below the gas tank. But first you have to remove two bolts, one on each side. Easy, right? Well, it might be except I have a sissy bar on the back and the two bolts are very close to each other. Then the bar that is one of the main structural members of the sissy bar, which includes back rest, tool bag, and luggage rack, passes directly over the bolt that holds the seat on.

In other words, I can’t get at it directly. So I slip a box-end wrench under the bar to work the bolt. But that’s not all. When the seat is in place there is stress on the frame of the seat such that the bolt does not turn freely. I have learned that I need to first lay across the seat from the left side to the right, putting my weight on the seat to push it down. In this way I position the bolt hole on the seat frame perfectly around the bolt and then it screws out easily. Next I have to raise the right side of the seat to get the bolt and bolt hole aligned, and then I can unscrew that one.

OK, taking the seat off is really not that big a deal. And I got it off and sure enough, the shop failed to put the two pigtails back on when they worked on the bike this spring. I have two pigtails. One is for my electric vest and the other is for my trickle charger. Neither were there.

Fortunately I have extras because when I sold the Concours earlier this year I stripped off equipment like that. Now I just had to find where I had put them. I wasn’t having much luck finding them but in the process I came across a spare vest connector that I had forgotten I had. Brand new, never been used. They must have been packed two to a package. Cool.

It took a lot of looking but then I did find the stuff I took off the Concours. And wasn’t it fortunate I had found that spare vest connector. I had forgotten that to hook the vest up to the Connie’s circuitry I had to snip off the loops that normally go over the battery posts and replace them with plugs that were inserted into the bike’s outlets. I had kept the loops and I could have reversed the process but with the spare I didn’t need to. Nice.

Next I removed the two side panels in order to get to the battery. Again, theoretically you should be able to remove the side panels with the seat in place. In practice it really isn’t possible. No problem, the seat was off.

So I hooked it all up and was about to put the other things back in place but on this bike the battery has a metal strap holding it in place and that strap has a bumped out spot where the battery cable needs to go. So before you reattach the battery you have to bolt this strap back in place and position the cable properly. I had not done that, so I had to undo the connections, put the cable in place, then redo the connections. Fine, now put the rest of the bike back together.

I got the seat back on, which is a lot harder than getting it off. To get the bolt started you have to hold it with two fingertips and position it just right and then turn it to get the threads started. This can be–and usually is–very awkward. But I got it done. Then I realized I had not put the side panels back on. So I had to remove the seat again, put the side panels on, and then put the seat back on again.

Fun, huh? I know it was my own carelessness that caused me to have to do these things twice. I really shouldn’t forget them because I have made these same mistakes more than once in the past. But dang it, I shouldn’t have had to be doing any of this. If the guy at the shop had done his job properly my connectors would have been where they were supposed to be.

And this was not the first time I’ve had this kind of thing happen. I once started out on a week-long trip after finally getting my bike back from the shop, only to realize about 50 miles out of town that the mechanic had failed to put one of my highway pegs back on. I like highway pegs. I use my highway pegs. And there I was gone on a long trip and one highway peg was not where it was supposed to be.

Yes we all make mistakes, but when I make a mistake no one is paying me for my efforts. I’m paying these mechanics. I think it’s not unfair for me to hold them to a little higher standard. But if I learn any lesson from this it should be that when I get a bike back from the shop I need to go over it carefully looking for exactly this sort of thing. Will I learn that lesson? I’ll keep you informed.

Biker Quote for Today

100 reasons not to date a biker: 29. We wake up at 4:00 AM to watch the MotoGP race in Australia.