Passes & Canyons Blog

Right after the fall, the busted end, the hand guard, and the end weight: conspicuously, no spacer.

OK, this should have been easy but you know what they say, “When all else fails, read the instructions.” In my case I guess I should have done some research before picking up the tools.

I mentioned earlier that my V-Strom fell over and busted off the end weight that dampens handlebar vibration. What I guess I should have done was to go to the Stromtrooper forum first before fooling around with things.

I couldn’t get the broken bolt out so I removed it from the other side so I could take it over to Fay Myers and see about replacement parts. I had checked online parts places and could tell they didn’t have what I needed. The stock bolt is shorter than the one you need if you have the hand protectors, which I do. Plus, when I pulled the other one off I found that there was a spacer that apparently got lost in the confusion, so I needed that as well.

I worked with Barry at Fay Myers and he was terrifically helpful but ultimately unsuccessful in tracking down what I needed. He even emailed Suzuki asking about the parts and they said they aren’t sold separately. What should have been a five dollar repair was starting to look like a sixty dollar replace-the-whole-thing-because-you-need-one-small-part affair. Don’t you hate that kind of thing?

So I turned to Stromtroopers. Quickly and easily I found someone asking the exact same question and the answer was simple: My V-Strom is a DL650; if you buy the bolt for the DL1000 V-Strom, that’s the size you need, 6mm by 140mm. Plus, as I was looking at the schematic I saw that the DL1000 also uses the spacer I needed. Problem solved. I order one space but two bolts because I suspect this could happen again, though next time I’ll know to pick up the spacer. That thing doesn’t break.

Only the problem is not solved. I tried to put the good side back together and can’t get it to work. I unscrewed the bolt and the whole assembly pulled out, but now when I reinsert it there doesn’t seem to be anything for it to attach to. Examining it closely I found that the end piece is an open nut that I postulated must screw into something inside the handlebar and then you screw the 140mm bolt into the other side. I was going to shine a flashlight in there but checking on Stromtroopers I find that that’s exactly the case. And of course, they warn you about just this problem. Which only does you some good if you read the warning before you operate.

So I haven’t gotten back to it to see if I can get it to happen. And I still haven’t figured out how to get the broken bolt out. What protrudes is too short to get a grip on with vise-grips so I’m going to have to try something else. But at least I’ve got the parts on order.

Biker Quote for Today

“I’m always amazed at how smoothly a bike can idle while lying on it’s side.” Feo y Gordo

Tags: motorcycle repair

This entry was posted on Monday, May 12th, 2014 at 12:07 pm and is filed under V-Strom. You can follow any responses to this entry through the RSS 2.0 feed. You can leave a response, or trackback from your own site.