Archive for the ‘Motorcycle repair’ Category

Bulletproof But What About ‘Minor’ Parts?

Monday, January 12th, 2026

For lack of a water pump my old Concours sits in storage.

My one bike these days is my 2006 Suzuki V-Strom 650. With less than 51,000 miles on it currently it has a long life still ahead of it. Particularly considering that the engine is considered bulletproof, as in it will just keep on going and going and going.

But. And that’s a big “but.”

Just last week I ran across an item on Adventure Riders titled “Thinking Long Term,” about this “but” and something we seldom think about.

Zac, the writer, focuses not on the big parts, like the engine or frame, but on the little bits. Things like sensors. We all know how quickly electronic parts become outdated. What do you do if your bike depends on some bit of electronics and that unit dies, and then you can’t find a replacement?

This is not a theoretical exercise. When my 1980 Honda CB750 Custom got smashed I was faced with a decision. Do I bail it out of tow-yard jail and try to get it fixed, or do I just let it go? I chose to let it go because I had a pretty good idea that even if it was fixable–not at all a certainty–the repair would also add considerably to the overall expense and then, could I even get the parts?

Then it became even less theoretical recently when I was talking with Rick Steele over at Steele’s Cycles. We were talking about the factors that come into play when they are deciding what to do with a bike they have taken in. He used my 1999 Kawasaki Concours as an example.

As they do with all bikes they take in, they put it up on the lift and checked it out thoroughly. It ran–I knew that–but they discovered that the water pump was leaking. I did not know about that. And the thing was, Rick told me, you can’t get that water pump any more. They know a guy out east who repairs water pumps and they sent it to him but when they got it back it still leaked. So now, my old Connie is sitting in one of Steele’s storage areas with its fate unclear. The engine is as bulletproof as ever but not the water pump.

I guess this is an issue that aficionados of old bikes have lived with for a long time. Sometimes you can kludge in a different part and make it work. Sometimes you can fabricate a new part if you have the tools and the skill. Sometimes you can’t.

In my mind it makes the point in favor of newer bikes. I’ve lived for years with the reality that all my bikes were old enough that no dealer wanted to deal with them. Fortunately there are independent shops that pick up that trade. But at this point I’d just rather have the convenience of taking the bike to the dealer for service, knowing the parts are available. Plus, some of the new tech is nice. I’ve never had cruise control and that is something I’d like.

All of this is on my mind as I wonder about getting a new bike. And at this point that question is totally undecided.

Biker Quote for Today

Bikes may rust, but the memories they create never fade.

New Tire And Once-Over Means I’m Ready To Go

Thursday, April 17th, 2025

So I got that new front tire put on the V-Strom. And while I was at it I had them go ahead and do an oil change. Now I’m ready for a 3,200-mile trip.

Yep, this new tire sure has a lot more tread on it than the old one.

This was Fay Myers where I took it. I got there early on Friday and was able to go straight to the desk and get the whole thing arranged. The guy I dealt with was great and the whole thing took about an hour and a half.

As a plus, when I got the invoice and paid, I saw that they had basically done an overall check of the bike, which is a good thing to do before a trip. I know they do these things because if they find anything else they thing needs doing they want to bring this to your attention so you can presumably pay them to handle it.

So:
Inspect steering and suspension–check
Check battery and charging system voltage–check
Check operation of lights/switches/meters–check
Inspect/adjust control and cables–check
Inspect/top off cooling system–check
Inspect brake pads–check
Inspect brake fluid level/condition–check
Inspect/top off final drive oil–check
Inspect chain–check
Set tire pressure–check

Hey guys, thanks. I think I’m good to go here.

The funny thing was that then the next day I went for this ride with the RMMRC and mentioned to Bob that I had had the work done, and at Fay Myers. He asked me, “Do you trust them?” That took me by surprise, and as I told him, I had never heard anything to suggest that I shouldn’t. He didn’t elaborate but I thought that was odd. So yeah, I do trust them. Why shouldn’t I? Odd.

Now I need to start pulling things together and making a number of pre-trip decisions. And as departure day draws nearly the forecast keeps looking better and better. April can be tricky but it looks like we’re in luck. Oh boy.

Biker Quote for Today

How many motorcycles do you need? N-1, where N equals the number needed for divorce.

Why Can’t Things Be Simple?

Thursday, April 10th, 2025

Yep, it’s definitely spring. These apple blossoms are opening up. Let’s ride!

Man, you think it’s going to be so simple and then it’s not.

I concluded I ought to get a new front tire put on my V-Strom before I leave on this California trip in a couple weeks, so I checked around.

Performance Cycle sells tires but they only mount them if you bring the wheel in off the bike. Of course I could get a tire there and take it to One Down Four Up to be mounted but that would require an appointment. I checked with Fay Myers and they sell tires and their website said you could come in and mounting would be first come, first served. So I decided I would do that on Tuesday.

Just to be sure I called on Tuesday morning. Following the phone tree I headed to service and . . . got disconnected. I called back, same phone tree, and . . . disconnected. Dang.

So I called again and this time I asked for parts. I got to parts and inquired about a tire, which they had, and the guy told me the price. Quite a bit higher than I expected but oh well. Then he took my name and number and said he would have service call me.

They called soon after and it turns out the website is technically correct but a bit incomplete. On Tuesday, Wednesday, or Thursday you need an appointment to have a tire mounted and you have to leave the bike there. No mount while you wait option. You can come in on Friday or Saturday and it’s first come first served, mount while you wait. OK, I’ll probably see you on Friday morning early.

Probably. If it’s going to be other than I expected let’s see if there is a better way, particularly since the price is unexpectedly high.

I called Performance to see what tires they had at what prices. I figured then to call One Down Four Up and see about getting the bike in to have the work done while I wait.

I called Performance, the phone rang and was picked up with a quick “Please hold.” I then sat there for 10 minutes or so listening to the list of things Performance offers and the assurance that “A fellow rider will be with you shortly.” Now and then that would be interrupted by ringing, which would only be replaced with the spiel again. I hung up.

I considered calling One Down Four Up and asking when they could get me in but I hesitated to make an appointment until I was sure I would want to get the tire from Performance. So I called Performance again.

This time I got right through. And despite what their promotional spiel says, the prices they were asking for all but one of the tires we discussed were higher than what Fay Myers had quoted me. The one cheaper one was a Shinko, which I have run before. Because this is an 80-20 street/offroad tire and I pretty much just ride on the street this tire has not worn well for me.

Bottom line, I decided I’ll just run over to Fay Myers Friday morning. I’ll need to adjust my schedule to make it work but oh well. Sure would have been nice if I could have done this Tuesday morning.

Biker Quote for Today

My motorcycle takes me places my car never will.

New Tire Pre-Trip Or Not

Monday, March 31st, 2025

Using the old penny trick it looks like I need a new tire before this trip.

Here’s a question I know most of you have asked at one time or another: Should I get a new tire on my bike before I leave on this trip?

I’ll be heading out in late April on this 3,200-mile California trip with several guys from the RMMRC, riding my V-Strom. The front tire is definitely not shot but 3,200 miles is a lot. Does it have enough tread to make it?

My friend Jungle has always taken the approach of putting new tires on all around any time he and Willie are setting out on a long trip. But Jungle is a motorcycle mechanic and he can do the swap himself at no cost and then keep the old tire(s) around to put back on when the new one(s) are wearing out. For me or you that swap is going to cost about $60. Or more.

So how to decide? I pulled out my paperwork and found that I bought this tire two years ago and it has 6,000 miles on it. Now, I had the tire put on by one shop and six months later I had that bike in to another shop where they told me I should replace it, not because it was worn out but because it was built in 2017. Well, I just had it put on six months earlier and there was no way I was going to replace it then.

How many miles can I expect to get on this tire? I consulted the Stromtroopers forum, which is for V-Strom riders. Although those guys acknowledge that you might wear out this tire in as little as 5,000 miles, the consensus was that you should generally expect to get 10,000 to 12,000 miles on it. That suggests that I’m good. But I figured I’d check further.

I had the idea of measuring the tread in the brand new tire I just had put on my Honda and comparing it to what is left on the V. It was a rough measurement but the new tire seems to have about twice the tread that the old one has. That would suggest again that I do have enough rubber to do this trip, with the expectation of replacing the tire soon after getting home. I wasn’t done looking around, though.

The next question I Googled was how to know when a motorcycle tire needs to be replaced. Here I came up with an old rule of thumb I had not thought about: They say to put a penny in the groove and if you can see all of the top of Lincoln’s head it is time to replace the tire. I tried that and yeah, I can see all of his head. That suggests I should replace it.

I was talking with my wife about this at dinner last night and her thinking was that putting a new tire on would allow my wife (her, of course) to have peace of mind while I’m gone. And wouldn’t I hate to have trouble on the road, and put my riding companions at such an inconvenience? Particularly when for under $200 I can eliminate all such concern?

I think I can see where this is headed.

Biker Quote for Today

Keep the wheels turning and the adventure burning.

Mind If I Smoke?

Thursday, March 27th, 2025

I’ve written any number of times about the smoking that my 1980 Honda CB750 Custom does when I fire it up. So I decided it was time once again to take it in and pay what I knew would be a large price to get it worked on and actually fixed. Aside from everything else, it embarrasses me enormously to think one of my neighbors might be looking out their window when I’m generating this huge cloud of blue smoke. This is serious air pollution.

I had taken it in a year ago to get the work done but for some mysterious reason the bike would never smoke for the guys at the shop. And they said they couldn’t work on it in good faith if they couldn’t see what the problem actually was.

So they did a thorough tune-up and gave me the bike back in really good running order and it didn’t smoke. How weird. It has smoked for years. And it didn’t smoke for me, either, so somehow the problem had gone away and I didn’t have to pay for it. But then about six months later it started smoking again and I started thinking about taking it somewhere else and telling them just do the work. You have my direction to do so. But I also shot a video. That’s what you’ll see up above.

It shows me firing it up and there is no mistaking the clouds of blue smoke that come pumping out. I showed this video to Jerry at One Down Four Up, where I took it this time. He might not see it with his own eyes but he saw it on the video.

So they looked it over. They also found that there was only about half as much oil in it as they should be so they did an oil change, and in the process found that a spring and a ring that is part of the oil filter housing was missing, presumably forgotten by the last place when they put it back together. Once they had done that they fired it up and guess what: It didn’t smoke.

Jerry suggested I just keep a better eye on the oil and keep it topped up. I asked nevertheless for a quote so I would know how much actually fixing it would cost me. I was ready to spend the money.

It turned out the price he quoted me was a lot higher than the already absurdly high figure I had in mind. OK, maybe I won’t go that route after all. But I did have them put a new front tire on. Heck, why not? I just saved a couple thousand dollars.

But this got me wondering. Is there some connection between being low on oil and burning oil? I asked Google that question. The answer I got back was “Yes.” Ooooh, really? What it said was that if there is not a proper amount of oil the motor is not cooled as effectively as it is intended to be, and so it gets hotter and ends up burning oil it would not have burned otherwise.

That didn’t totally make sense to me. Where is it going to get this oil it’s going to burn? Of course I knew the head gaskets leak–that’s what I was going to pay to have fixed.

I told Jerry about this and he suggested that perhaps as the engine gets hot the metal expands and that creates the opening for the oil to seep into the cylinders, where it gets burned. This is speculation.

The bottom line, however, seems to be that my chronic neglect is at fault here. I have said many times that I’m a bad bike owner. I don’t give my bikes the kind of care they should have and because they’re so well built they just keep running anyway. But apparently I’ve been running chronically low on oil for years. When I took it in the first place they put in enough oil and it didn’t smoke. It didn’t smoke for me until six months later when I had let it run low again. Then the next place filled it with oil and it didn’t smoke.

Does this make it through your thick skull, Ken? Check the oil regularly and top it off whenever it’s low. Better yet, change the oil regularly. This is not rocket science. And if I grow neglectful again, at least when I start noticing smoke again take that as a serious clue to deal with the oil. I think I’ve learned my lesson. I think. I hope so.

Biker Quote for Today

To my motorcycle: Thank you for putting up with me, being there for me, and loving me in your own special way.

Motorcycle Shop Carelessness Annoyance

Monday, November 4th, 2024

Once again I can connect my battery to the trickle charger and my electric vest to the battery.

I mentioned last time how when I went to plug in my electric vest there was nowhere for me to plug it into. Removing the seat on this 1980 Honda CB750 Custom is enough of a pain that I didn’t get to that right away but I did turn my attention in that direction over the weekend.

Removing the seat would theoretically be easy but in practice it is anything but. The seat has a tongue that you insert into the compartment for it just below the gas tank. But first you have to remove two bolts, one on each side. Easy, right? Well, it might be except I have a sissy bar on the back and the two bolts are very close to each other. Then the bar that is one of the main structural members of the sissy bar, which includes back rest, tool bag, and luggage rack, passes directly over the bolt that holds the seat on.

In other words, I can’t get at it directly. So I slip a box-end wrench under the bar to work the bolt. But that’s not all. When the seat is in place there is stress on the frame of the seat such that the bolt does not turn freely. I have learned that I need to first lay across the seat from the left side to the right, putting my weight on the seat to push it down. In this way I position the bolt hole on the seat frame perfectly around the bolt and then it screws out easily. Next I have to raise the right side of the seat to get the bolt and bolt hole aligned, and then I can unscrew that one.

OK, taking the seat off is really not that big a deal. And I got it off and sure enough, the shop failed to put the two pigtails back on when they worked on the bike this spring. I have two pigtails. One is for my electric vest and the other is for my trickle charger. Neither were there.

Fortunately I have extras because when I sold the Concours earlier this year I stripped off equipment like that. Now I just had to find where I had put them. I wasn’t having much luck finding them but in the process I came across a spare vest connector that I had forgotten I had. Brand new, never been used. They must have been packed two to a package. Cool.

It took a lot of looking but then I did find the stuff I took off the Concours. And wasn’t it fortunate I had found that spare vest connector. I had forgotten that to hook the vest up to the Connie’s circuitry I had to snip off the loops that normally go over the battery posts and replace them with plugs that were inserted into the bike’s outlets. I had kept the loops and I could have reversed the process but with the spare I didn’t need to. Nice.

Next I removed the two side panels in order to get to the battery. Again, theoretically you should be able to remove the side panels with the seat in place. In practice it really isn’t possible. No problem, the seat was off.

So I hooked it all up and was about to put the other things back in place but on this bike the battery has a metal strap holding it in place and that strap has a bumped out spot where the battery cable needs to go. So before you reattach the battery you have to bolt this strap back in place and position the cable properly. I had not done that, so I had to undo the connections, put the cable in place, then redo the connections. Fine, now put the rest of the bike back together.

I got the seat back on, which is a lot harder than getting it off. To get the bolt started you have to hold it with two fingertips and position it just right and then turn it to get the threads started. This can be–and usually is–very awkward. But I got it done. Then I realized I had not put the side panels back on. So I had to remove the seat again, put the side panels on, and then put the seat back on again.

Fun, huh? I know it was my own carelessness that caused me to have to do these things twice. I really shouldn’t forget them because I have made these same mistakes more than once in the past. But dang it, I shouldn’t have had to be doing any of this. If the guy at the shop had done his job properly my connectors would have been where they were supposed to be.

And this was not the first time I’ve had this kind of thing happen. I once started out on a week-long trip after finally getting my bike back from the shop, only to realize about 50 miles out of town that the mechanic had failed to put one of my highway pegs back on. I like highway pegs. I use my highway pegs. And there I was gone on a long trip and one highway peg was not where it was supposed to be.

Yes we all make mistakes, but when I make a mistake no one is paying me for my efforts. I’m paying these mechanics. I think it’s not unfair for me to hold them to a little higher standard. But if I learn any lesson from this it should be that when I get a bike back from the shop I need to go over it carefully looking for exactly this sort of thing. Will I learn that lesson? I’ll keep you informed.

Biker Quote for Today

100 reasons not to date a biker: 29. We wake up at 4:00 AM to watch the MotoGP race in Australia.