Passes & Canyons Blog

The following is a guest post provided by ProTool Warehouse.

Man working on motorcycle. Image Source: http://images.wisegeek.com/man-working-on-motorcycle.jpg

Due to misleading claims made by motorcycle manufactures/distributors regarding warranty fulfillment requirements, you may be wondering if it is possible for you to do your own motorcycle repairs without voiding your warranty. Contrary to popular misconception, you are allowed to perform repairs using your own equipment and aftermarket parts, without having to worry about violating your manufacturer’s warranty.

The Magnuson-Moss Warranty Act of 1975

Almost 4 decades ago, the U.S. Government enacted a warranty-governing statute, sponsored by Sen. Warren Magnuson and U.S. Representative John Moss, known as the Magnuson-Moss Warranty Act. The “Tie-In Sales” provision within this act actually declares it illegal for a dealership or manufacturer to imply that a warranty will be voided if repairs are performed independently or with the use of aftermarket parts. In other words, a manufacturer is not allowed to require a consumer to purchase a part/service from a specific company in order for their warranty to remain valid, as this would create a conflict of interest in which manufacturers could force artificial monopolization by coercing people to buy from them only.

Federal Trade Commission Legislation

Furthermore, the FTC (Federal Trade Commission) reiterates the provisions of the Magnuson-Moss Act in an online report entitled “Auto Warranties, Routine Maintenance, and Repairs: Is Using the Dealer a Must?” which can be found on the FTC official website. In summary, the report states that you are not obligated to purchase your parts or repairs from the dealer whom you bought your motorcycle from, and that any dealer who tells you this is in direct violation of U.S. statutes.

Other Reasons to Repair Your Own Motorcycle

Now that you know your warranty won’t be voided if you decide to repair your motorcycle independently, consider the advantages of doing so:

Conducting your own motorcycle repairs will let you save money in two ways – you’ll be purchasing the necessary parts directly (instead of through a dealership/repair shop), and you won’t be paying for the labor involved. You’ll also gain knowledge about how your bike works, so if you ever need to perform emergency repairs in the future, you’ll be well prepared to do so. Also, once you’ve become knowledgeable about the mechanics of your motorcycle, the saying “if you want something done right, do it yourself” holds true, as you can be sure that repairs are performed to your specifications. If you’re going to be working on your bike independently, you may want to begin comparing specialty tool sets to ensure you’re equipped with the necessary hardware.

My Concours being winched onto the tow truck.

I had just had new tires put on my Concours on Sunday, in Columbus, Ohio, and I rode on home, arriving in Denver on Wednesday. And as I have mentioned previously, I got my first motorcycle speeding ticket less than 50 miles from home on that 17-day, 3,878-mile trip. On Friday I set out mid-afternoon with Brett and Randy, two of the OFMC, on our annual summer trip. We were to meet up with everyone else in Grand Junction. Jason was supposed to be riding with us but he was delayed so he would be along later.

Nearing Rifle, my bike started handling horribly. I was in the rear but I had to pull over immediately. It turned out my brand new rear tire was flat. Not a defect, as I later learned, but a puncture. I tried to put the bike on the side stand but with the tire flat the stand tipped it just past vertical, so it was inclined to topple over onto the right. To my consternation, it was totally impossible for me to rock the bike up onto the center stand. So I had no choice but to standd there holding the bike up until someone came along to help me.

Of course I figured the guys would notice I was not with them, would pull over to wait, and eventually they would come back to find me. But I just waited. Meanwhile, whenever a motorcycle came along on the highway I waved to them to help me. The first one went by without stopping and the second one did stop, though it was a tenth of a mile later before they could stop from 75 mph. As they walked back to me a guy in a pick-up stopped to help. He was a big, strong guy, but it was all the two of us could manage to get the bike onto the center stand. But we did, and I could finally do something else, like, oh, you know, call for assistance.

While I was standing there, though, I had thought about what to do and concluded my best bet was to try to reach my friends in Eagle, Willie and Jungle, to see if they could help me out. They have a Concours like mine and Jungle is a mechanic. This could be a good thing.

I called and spoke to Willie, who put me through to Jungle, and Jungle said sure, have the bike towed here and we’ll see what we can do. I called the AMA roadside assistance number and told them my situation and they said they’d check for tow services and call me back. While I was waiting, Jason came along. He was very surprised to find me standing there by the road, but by then all was taken care of and there was nothing he could do. What he did do was call Brett, who told him they were in Grand Junction. Where was he (Jason)?

“I’m here on the highway outside Rifle with Ken. He has a flat tire.” Oh. Brett said they had stopped and waited for me three times but I never caught up with them. Duh. Thanks guys.

So Jason went on and the tow truck took me back to Eagle. Jungle said it was too late to get started on the bike that night and Willie said I’d be staying with them. That was fine, and we had an enjoyable evening. The next morning Jungle and I got right on it, me watching him and asking questions so I could learn how to do this myself. Ha! Without theh proper tools I’m not doing this myself anytime.

First we tried patching the tire, but after two patches failed there were two options. Jungle had a new tire of the right size, but bias-ply. My Connie wants radials. He also had an old tire he had taken off his Concours when he was leaving on a trip that would have been too much for the tire. Rather than get new tires mid-trip, he started with new rubber. This tire was the right size and radial, but an Avon. My tires were Dunlops. No matter, the Avon went on.

I was finally on my way at 2 p.m. on Saturday, riding hard to meet up with the guys, who were now headed for Marysvale, Utah. I rolled in there around 9 p.m. and it was time for my vacation to begin. Oh, and although I had expected Brett and Randy to immediately come tell me something like, “Oh hey, we’re really sorry for being so stupid and not going back for you,” if fact, neither of them has ever said one word about it. Thanks guys. You’re real pals.

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“Remember that an enduro tests the endurance of three things: your machine, your body, and your wits. Only one has to fail to keep you from reaching the finish line.” — Cycle World March 1966

So is it a good thing or a bad thing when you have a 32-year-old motorcycle with only 29,000 miles on it? If you think in terms of using the bike for what it was intended, i.e., riding it, that would be a bad thing. And even if you were selling it, I’m not sure I, as a buyer, would consider low mileage necessarily good. That would raise questions about how gunked up the carbs might be and what else might be ailing from neglect.

Or it could just mean you replaced the speedometer. I mentioned awhile back how the dial on the speedometer on my 1980 CB750 Custom has broken (see photo above) and I needed to replace it. Also, the gears inside were making a high-pitched shrieking that made riding it very unpleasant. And you can’t fix a speedometer. They’re deliberately built so you can’t open them up and work on them; otherwise, anyone could just go in and roll back the odometer and sell the vehicle as having a lot fewer miles on it.

So that meant replacing it. Joel, my mechanic at Mountain Thunder Motorsports, picked up a replacement from Steele’s and on Friday I came by to have the work done. But when Joel brought out the new (for me) speedo it wasn’t the right one. So Joel sent me over to Steele’s to get the right one.

I did, and the new speedo shows only 29,375, compared to the 84,575 miles I had on the old one. Dang, that high number gave me a lot of cred; now it looks like I’m just a wannabe rider. That’s less than 1,000 miles a year. Oh well, I know how to fix that. Ride.

And I learned a couple things. First, Joel put the new speedo on so quickly it occurs to me I could have done it myself and saved what I paid him to do it. And I’m sure Joel wouldn’t have objected to that considering that he bought the wrong one from Steele’s and can’t return it. It’s his. So the whole thing probably comes out a wash for him. Meanwhile I paid for the right speedo and for installation. I guess I need to have more confidence in my mechanical abilities. I’m not averse to working on things, I guess I’m just reluctant to screw with something that might get expensive if I mess up. But how badly could I have messed up replacing a speedometer?

Whatever. At least now I can see how fast I’m going and I don’t have that horrible screech. And hey, it’s riding season! Hot dang!

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Notice anything funny about my speedometer in the photo above? Yeah, that’s weird. The top portion of the face of the speedometer just snapped off and slid down on the side, exposing the gears and inner workings. Anyone seen something like that before?

I was out on my 1980 Honda CB750 Custom on Friday, making a run for the Tag-O-Rama game being played on Adventure Riders, and getting annoyed at the howling coming from my speedometer. For as long as I’ve owned this bike, more than 20 years, the speedometer has periodically made this squealing sound, but it has only been occasionally. Recently, however, it has been doing it all the time, and it has been louder than before.

So I was watching it closely to see when the squealing starts (around 20 mph) and when it stops (around 15 mph). And then one time I looked down and . . . WTF?

I happened to be near Mountain Thunder Motorsports, at 2670 W. Hampden, where I take my bikes for service, so I swung on by to let Joel take a look. I figured he could see what parts were needed and get them on order. Even Joel was surprised by what he saw so I suspect this is not a very common problem. Joel did say, though, that the squealing is definitely an issue with the speedo, and that replacing it will solve both problems.

He also looked at my mileage, 84,549 when I got home later and shot this picture, and remarked that even with a used speedometer my bike is going to shed a lot of miles. Hey, someone want to buy this 32-year-old bike with only 27,000 miles on it? Ha! Not for sale.

I’ve often wondered if the speedometer was going to break some day, considering the squealing and all, but I never imagined this would be how it would break. You never know.

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The faster it goes the faster it breaks. And high performance=high maintenance.

I’ve never been afraid to get my hands dirty, but that doesn’t mean I’ve ever been all that much of a mechanic. Granted, with the guidance of some experienced friends I did once drop a new engine into a 1964 Ford Fairlane, but that was long ago and far away.

When it comes to my motorcycles I have always been the guy paying someone else to do all but the most basic maintenance. Heck, I’ve never even replaced a tire. I generally replace oil and filters, and adjust the chain on my old Honda CB750, and that’s about it. I did replace the shift-shaft seal on the Honda recently.

I’m open to learning more. To that end, I plan to attend a basic motorcycle maintenance session the Erico Motorsports is offering on Saturday, Nov. 5. Here’s what they intend to cover:

1. Chain/chassis lubrication and adjustment
2. Oil level inspection and change along with coolant level checks
3. Brake pad and fluid inspection
4. Inspection of tires along with correct tire pressure settings
5. Frame and suspension inspection
6. General safety check
7. Benefits of a dynamometer and power commander
8. Set up for storage/winterization
9. Pre-ride inspection
10. Scheduled maintenance
11. Performance enhancement

Of course I have two interests in doing this. First, I’m hoping I might learn something. Second, I figure it will be an interesting session to write about.

In case you’re interested, you’ll need to contact Tai Beldock at Erico to RSVP at tai@ericomotorsports.com. There is no charge but they’ll be providing lunch and want to have an idea how many people to expect.

So stay tuned. Or maybe I’ll see you there. If you do come, please find me and introduce yourself. I’ll be the guy shooting pictures. I love meeting the folks who visit my website.

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I love my 1980 Honda CB750 Custom. It’s the first bike I ever owned and I’ve had it for what seems like forever. I still ride it regularly and though my Kawi is a more dependable bike, the Honda is just more fun to ride. It’s that “dependable” part that’s getting to me, though.

I rode the Honda today. And as I got on it and fired it up I had the same thought I always do anymore when I ride it: Am I going to get home today without any problems?

I can safely say now, after the fact, that I did indeed get home without any problems. But that’s the problem. Too often in recent years the answer to that question has been “No.” Last year it was out of commission for a lengthy period and in the last few years I’ve only put about 700 to 800 miles on it a year. Most of the time I ride the Kawi. Whereas I used to take the Honda everywhere (of course, it was the only bike I had), now when I plan to take a trip I always take the Kawi. First off, frankly, the Kawi is a better highway bike. But secondly, and also a big factor, I just don’t trust the Honda.

So why don’t I just get rid of it and get a newer bike? That’s pretty much what my mother said once when I told her one of our critters was sick. But no, it just doesn’t work that way. I love this bike. I wanted a bike for so many years and I finally got one. I got this one. And this bike has brought me more joy than I can begin to say.

OK. Fine. So what’s the big deal? Keep the bike, and keep riding it. But now we’re right back at the start. I really don’t enjoy wasting hours of my day waiting for the tow truck to arrive. I really don’t enjoy helping to ensure that my mechanic lives an affluent life while I scrape by. And I’m not equipped and I don’t have the time to do all my own repairs the way some folks say I should.

When you’re talking love for your kids you always think unconditional love. There’s nothing they could ever do that would cause you not to love them. But a motorcycle is not your kids. And sometimes, regret it though you may, the time comes to get rid of the bike. I know it will shock many of my friends to hear this–even my wife–but that day may be coming.

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I don’t think duct tape is gonna fix that.

I know they were just letting me nibble at the bait, considering taking a big bite, when they’ll set the hook.

They, in this case, are the guys at the DOHC Customs forum, a web forum for owners–like me–of old Honda CBs, primarily of the Custom variety. That is, my bike is a CB750 Custom and there are also CB900 Customs, CB1000 Customs, as well as CB750K models and others.

A big part of the focus of this forum is helping owners keep their aging beasts alive. I had joined the forum in 2008 but had not been active.

I noticed recently that there was a good bit of oil collecting on the lower extremities of the bike, right around the centerstand area. Thinking I might be low on oil due to the leak, I checked it. Dang! It was way overfull! Did I top it off recently? Or did the shop overfill it the last time I had it in for work? I have no idea.

But the question I now had was, is all this leakage an indication of a blown seal? So I went to the forum to ask that question, and I also asked if it was something I could easily fix on my own. I’m not much of a mechanic but as broke as I am these days I wanted to avoid taking it to the shop if I could.

The answers from the forum were yes and yes. I was told it was most likely to be the shift shaft seal, which I have indicated in that photo above. That rod coming out right there is what the gear shift lever is attached to, which I had removed before the picture was taken. The seal is slipped over the shaft and pressed into place there in the engine body.

I plunged right in but quickly started catching all kinds of crap. It turns out I had not sufficiently boned up on forum etiquette and proceeded to annoy several of the guys, who didn’t hesitate to express their displeasure. The discussion was a little tense for awhile but I was properly contrite and we got past that.

The repair job was indeed pretty simple, although there were a few things I had to figure out on my own. And I did. I’ve worked as a tech writer and I know how people who know their subject really well can often skip over steps they take for granted, not realizing the uninitiated just don’t know these things, and therefore find a disconnect between steps.

So for the $6.43 the seal cost me I fixed my bike. And I learned a bunch, too. I wouldn’t object to learning how to work on my bike. I sure hate what I’ve had to pay over the years to keep this bike running. I know the guys on the forum are just waiting for me to take a bigger bite on this bait.

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It ain’t broke ’til you can’t fix it anymore.

Yahoo! I got my CB750 Custom back from the shop and had the chance to ride it again. As I mentioned last week, I’d had electrical problems with it all summer, but now it’s fixed.

At least it better be, I paid more than $400 for a new stator and rotor. That’s after having it in once before where they cleaned the contacts and thought that was all that was needed. At this point I’ve paid almost as much in repairs this year as I’d judge the bike to be worth if I were to sell it.

Not that I’m going to sell it. This bike has a ton of sentimental value to me, starting with the fact that it’s the first bike I ever owned. How many people have you heard remark wistfully that they’d sure love to have that first bike back? For me, the answer is “a lot,” and I’m happy to be able to say I still do have that first bike.

And you know, I’ve been everywhere on this bike. That’s us in California there in that picture, and I’ve been all over the west on it. We’ve been together for more than 20 years, and that’s more than I can say even for my wife and me. Lyle Lovett has a line in his song, “Don’t Touch My Hat,” that goes ” . . and we’ve been together through many a woman.” Well that’s the deal here, too.

Of course, keeping a motorcycle running as it gets older gets harder and harder. The dealership I used to take the Honda to eventually fired me as a customer because they don’t want to work on older bikes. So I switched over to Mountain Thunder Motorsports, where Joel specializes in these old guys. I’m wondering how long it’s going to be before my Kawasaki dealer fires me and my 1999 Concours. I’ve already started taking it to Joel for some things.

Our first extremely cold weather hit the day after I picked up the bike, so we’ll see just how much I get to ride it in the near term. Doesn’t matter, though. It’s running good again and I’ll be on it whenever I can. Hopefully for at least another 20 plus years. Dang, maybe someday it will be worth a lot of money, like a lot of 50-year-old bikes of other kinds are now. Then I’ll be riding something classy.

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